Electrospinning is widely used as a versatile and convenient method for producing nanofibers. However, the drawback of this method is its low productivity. To overcome this drawback, various kinds of electrospinning methods have been developed. They are divided into two broad sorts. One is multi-needle electrospinning, which uses a spinneret consisting of many needles, and the other is needleless electrospinning. Multi-needle electrospinning finds its wide application in the field of advanced materials as it enables controlling the properties of nanofibers as well as producing special kinds of nanofibers such as core-shell nanofibers.
In multi-needle electrospinning, strong electrical interaction between the spinneret needles caused by the increased number of nozzles breaks the uniformity of electric field at the spinneret needle tip, which consequently destabilizes the flow of polymer jet and degrades the quality of fibers. Therefore, keeping the electric field uniform at the spinneret needle tip is a key factor for obtaining good-quality nanofibers.
There have been many studies so far to improve the uniformity of electric field. However, few of them dealt with optimal structure parameters to maximize the uniformity of electric field at the spinneret needle tip. In addition, there are almost no reports on the investigation of uniformity of electric field while varying the parameters of a dielectric medium such as the length, the diameter and the relative permittivity when it is inserted between spinneret needles.
Jang Kum Chol, a researcher at the Institute of Nano Science and Technology, has investigated the effects of geometric parameters of a dielectric medium around the spinneret needle on electric field uniformity in order to obtain uniform electric field distribution at the spinneret needle tip.
He simulated the electric field distribution using COMSOL Multiphysics 5.4 and optimized the dielectric medium parameters to improve the electric field uniformity by using Taguchi method.
As a result, he has confirmed that the electric field uniformity is the best when the diameter, length, arrangement distance and relative permittivity of a dielectric medium are 1.5mm, 5mm, 4mm and 2.3, respectively.
After optimization, the uniformity was over 1.27 times higher than before optimization.